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Cordierite Cylindrical Fan-shaped Honeycomb Ceramic Regenerator for Ladle and Intermediate Ladle Baking Device

Cordierite Cylindrical Fan-shaped Honeycomb Ceramic Regenerator for Ladle and Intermediate Ladle Baking Device

Short Description:

Honeycomb ceramic regeneration have significant advantages such as high temperature resistance, corrosion resistance, good thermal shock stability, high strength, large heat storage capacity, and good thermal conductivity, greatly increasing their effectiveness and service life.


Product Detail

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Product description

微信图片_20231212132951

Honeycomb ceramic regeneration have significant advantages such as high temperature resistance, corrosion resistance, good thermal shock stability, high strength, large heat storage capacity, and good thermal conductivity, greatly increasing their effectiveness and service life.

Regenerative high-temperature air combustion is a new combustion technology with dual effects. Honeycomb ceramic thermal storage is a key component of regenerative burners, widely used in various heating furnaces, hot air furnaces, heat treatment furnaces, cracking furnaces, ovens, melting furnaces, soaking furnaces, oil and gas boilers and other kilns in industries such as steel, machinery, building materials, chemistry, petrochemicals, coatings, and non-ferrous metal smelting.

Specification

Square hole honeycomb ceramics
Size(mm)
Hole diameter(mm)
Wall Thickness(mm)
Heat transfer area(m2/m3)
Opening ratio(%)
150*100*100
¢2.5
1
784
49
150*100*100
¢3.0
1.1
691
52
150*100*100
¢5.0
2
392
49
100*100*100
¢2.5
1
784
49
100*100*100
¢3.0
1.1
691
52
100*100*100
¢5.0
2
392
49
165*110*100
¢3.0
1.1
670
52
                                              Hexagonal hole honeycomb ceramics
  Size(mm)
  Hole diameter (mm)
Wall Thickness(mm)
Heat transfer area(m2/m3)
Opening ratio(%)
150*100*100
3.1
1
673
53
150*100*100
3.1
1.5
625
49
150*100*100
3.5
1
655
58
150*100*100
3.9
1.1
624
58
100*100*100
3.1
1
673
53
100*100*100
3.5
1
655
58
100*100*100
3.9
1.1
624
58
Fan-shaped honeycomb ceramics
Size(mm)
Inner hole size(mm)
Hole diameter(mm)
Wall Thickness(mm)
Heat transfer area(m2/m3)
Opening ratio(%)
¢630
¢200
¢3.0
1
691
52
¢540
¢200
¢3.0
1
691
52
¢420
¢154
¢3.0
1
691
49
¢152
¢36
¢3.0
1
691
49
                                     Circular hole honeycomb ceramic
Size(mm)
Hole diameter(mm)
Wall Thickness(mm)
Heat transfer area(m2/m3)
Opening ratio(%)
150*100*100
¢3.5
1
590
52
150*100*100
¢4.0
1.2
484
49
100*100*100
¢3.5
1
590
52
100*100*100
¢4.0
1.2
484
49

Advantage

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1. Honeycomb thermal storage has the advantages of large heat transfer area per unit volume, fast heat transfer, low airflow resistance, shallow heat transfer depth, and high thermal efficiency.

2. There are various hole types such as square holes, round holes, and hexagonal holes, as well as various wall shapes such as flat, inclined, single groove, and double groove.

3. It has the advantages of high fire resistance, high load softening temperature, good slag resistance, good thermal shock stability, fast thermal conductivity, good erosion resistance, large capacity, and large heat capacity.
 
4. The added catalyst undergoes catalytic combustion with CO and HC compounds in the flue gas at around 600 ° C, further increasing waste heat recovery and reducing pollution gas emissions.

Application

应用1

The ladle and intermediate ladle baking equipment adopts regenerative combustion technology: 1. The air can be preheated to above 1100 ° C, and low calorific value fuel can be used for smooth ignition and combustion, reducing production costs;

2. The exhaust temperature is only 150 ° C, and the waste heat from combustion flue gas is fully recovered, which can save energy by 30% to 50%;

3. High air preheating temperature, high combustion flame temperature, improved heat transfer performance inside the bag, and increased baking speed by 3-5 times;

4. Bake evenly, eliminate local high temperature points inside the ladle, and improve the service life of the steel ladle lining by about 15%;

5. Pollution emissions can be reduced by more than 50%;

应用2

Baking performance:

1. Baking temperature: ≥ 1200 ° C;
2. Baking time: The initial temperature is above 800 ° C for about 10
minutes, and the turnover package is around 30 minutes; New package: according to the baking curve.
3. Use an ignition gun to
automatically ignite the ladle.
4. Monitor the flame status of the ladle baking device, with an alarm function when the flame is
extinguished, and can also send a signal to cut off the gas. Display the temperature of the ladle and send a prompt signal when it reaches the predetermined baking temperature.

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